AI Vibration Monitoring · 2026
ChiuChau
Full-lifecycle OEM

From building fans

to guarding them

AI vibration monitoring · Full-lifecycle fan management

38 years designing and manufacturing industrial fans · in-house sensors, platform and diagnostic models · only the OEM closes the loop from blueprint to every service event.

38 years of fan engineering · AI-driven monitoring
AT A GLANCE · 01
Executive summary — system overview

ChiuChau does one thing —

make every fan in your plant talk.
01
Full production history
Blueprint to every service event — only the OEM can wire it all together
OEMDirect from manufacturer
02
38 years of fan experience
In-house design, manufacturing and service — entrenched in semiconductor + industrial applications
38YEARS
03
Full-stack in-house
Sensors, platform and diagnostic models — all built by ChiuChau, no vendor dependency
100%ZERO OUTSOURCING
Early warning
Know before it breaks — no more midnight site calls
Nothing missed
Every fan watched 24/7 — no reliance on human inspection
Clear actions
Not just "it's vibrating" — tells you exactly what to replace
OEM service
Anomaly detected → OEM crew dispatches directly
AT A GLANCE · 02
Executive summary — day-to-day use

The eight views plant ops sees every day

Plant overview → live monitoring → trends → alerts → work orders → history → inventory → cost.
01
Plant overview
PLANT · OVERVIEW
Plant overview
Every fan in your plant lives in the system
Who's running, who's stopped, live power draw and status
02
Live monitoring
PLANT · LIVE
LIVE · Plant board● Live
Fan-01A
58 Hz
Fan-02B
45 Hz
Fan-03D
32 Hz
Kanban view across every fan, live
Hz / zone / health — one row per fan, monitor however many you have
03
Trend analysis
30 DAYS · EVOLUTION
30 DAY TREND · RMS mm/s↗ Zone B nearing
2.84.57.130 days agotoday
30-day evolution, not just the current moment
ISO 10816-3 zone thresholds rendered inline
04
Alert notifications
LIVE · PUSH
3 open
EMAIL · LINE · SMS
Fan-03Bearing fault3 min ago
Fan-07Belt looseness27 min ago
Fan-02Impeller imbalance1 hr ago
Anomalies push instantly
Multi-channel notifications — email, Line, SMS — to on-call staff
05
Work orders
DISPATCH · RECORDS
Work order · OC-20260508-04Dispatched
Fan-03 Bearing fault
Energy concentrated at 0.5×/1× on the motor-end V axis — early inner-race spalling suspected.
TeamChiuchuan crew
Scheduled2026-05-09
PriorityLevel 1
Est.6 hrs
Anomaly auto-creates a work order
Crew, scheduled date, fault description — all prefilled
06
Lifetime history
HISTORY · LIFECYCLE
FAN-03 · 8-yr history12 services · 2 faults
2018.04
Shipped · CC-T1-003
Model OC412425-110-3
2018.06
Installed on site
Taoyuan plant 1F · exhaust line 4
2022.11
Belt replaced
Work order OC-20221103-12
2026.05
Bearing fault · pending
Work order OC-20260508-04
The full story for every fan
Factory build · install · service · faults · parts replaced
07
Parts inventory
OEM · LIVE
OEM · stock
3 / 36 SKU
Motor-end bearing
SKF 6310-2RS
4/ min 2
Belt B-86
VEE-B-86
2/ min 4
Impeller
OC412-IMP-110
1/ min 1
OEM parts inventory live-linked
Low-stock alerts + auto-debit on issue
08
Cost analysis
ROI · 12 MONTHS
12-month spendROI 93%
7
8
9
10
11
12
1
2
3
4
5
6
This month
Saved↓ 65%
How much spent on maintenance? How much avoided?
12-month cost curve and ROI calculation
Operator view
You don't need to read vibration spectra or interpret waveforms — the system watches everything, notifies you when something's wrong, and tells you exactly what to replace.
WHY CHIUCHAU
About ChiuChau · OEM heritage + in-house AI

The only industrial fan OEM in Taiwan that owns both manufacturing and AI monitoring.

01 · MANUFACTURING PEDIGREE
38
YEARS
Manufacturing pedigree
  • 38 years designing and manufacturing industrial fans in-house
  • Long-standing supplier to semiconductor, panel and chemical fabs
  • Drawings, BOMs and service history of every unit live in our database
02 · AI STACK · IN-HOUSE
1st-party
BUILT IN-HOUSE
AI built in-house
  • Sensor electronics, platform and diagnostic models all developed in-house
  • No reliance on third-party monitoring vendors
  • End-to-end ownership of data, models and UI
03 · FULL LIFECYCLE
End-to-end
DESIGN → MAINTAIN
Full lifecycle
  • Single-vendor flow from design and manufacture to install and service
  • When monitoring flags an anomaly, the OEM crew dispatches directly
  • Monitoring + maintenance under one roof — no handoff gaps
THE PROBLEM
Why the OEM matters

The hard part of fan maintenance isn't detection — it's what happens next.

風機維護的硬骨頭,不在偵測 — 而在偵測之後。
Current practice
Pain point
Scheduled human inspection
定期巡檢(人工量測)
Too infrequent — anomalies slip through
頻率太低,異常容易漏掉
Reactive repair
事後維修(壞了才修)
High downtime cost, fab impact
停機成本高,產線受衝擊
Third-party monitoring
第三方監測系統
"It is shaking" — but never why
只告訴你「在抖」,不知道為什麼
Separated vendors
監測歸監測、維修歸維修
Handoff gaps after detection
廠商銜接斷點,偵測後無下一步
ChiuChau isn't just monitoring — sensing, dispatch, OEM stockroom, recheck and close-out all run under one roof.
RISK

An exhaust-system fire burns more than equipment

NT$ 101 億
1997 Lien Jui Fire · Entire Fab Destroyed
Insurance payout — Asia's highest at the time (United Daily News)
US$ 10 億
2013 SK Hynix Wuxi Fab · Exhaust Duct Fire Spread
Estimated loss (Business Insurance / Reuters)
200+ 人
Recent VIS Fab 3 Late-Night Fire · Emergency Evacuation
Damage assessment ongoing (news footage)
What these share: the warning signs were in the vibration — and nobody could see them.
ARCHITECTURE
sensor → service

Four layers · all built in-house

Every layer talks to the next — from sensing all the way to OEM dispatch, end to end.

L1
EDGE · On-site
Sensing + edge compute
3-axis vibration sensors + in-house MCU — sample, filter, encrypt at the edge.
3-axis vibrationEdge FFTOnboard cache
L2
PLATFORM · Cloud
Data platform + dashboard
InfluxDB + Postgres for asset history, live state and multi-site views.
Time-series DBAsset registryDashboard
L3
AI · Intelligence
AI + expert system
Spectrum analysis + rule engine + AI voting — from signal to "what needs replacing".
Spectrum analysisRule engineAI voting
L4
SERVICE · Field
Dispatch + OEM crew
Auto-generate work orders with service history, OEM stock, planned or emergency dispatch.
Auto work ordersOEM stockField service
Launch the interactive prototype · LIVE
Open in browser · No install

See the virtual factory in actionLive Demo

Both views share one server-side simulator: the 3D virtual factory on the left, the dashboard on the right. Inject a fault in the factory and the dashboard responds on the next tick.

Or jump directly into either view
3-Minute Guided Tour
Auto-guided · Virtual Factory → AI Diagnostics → Dashboard
Start Tour
Virtual Factory
DIGITAL TWIN · 3D
Virtual Factory
27 fans across 3 production lines spinning live, inject fault signals on demand, and create work orders directly inside the factory model.
Digital Dashboard
DASHBOARD
Digital Dashboard
Overview · Devices · Trends · AI prediction · Expert system · Maintenance — nine integrated modules.
Contact Us · CONTACT
Expert team · Tailored solutions

Start your smart-monitoring journey

Reach out to our team for a tailored fan-monitoring solution.

Free consultation

Our team will tailor a fan-monitoring solution to your site — boost equipment efficiency, lower maintenance costs, and reach your smart-management goals.

Download product brochure

* Full system assessment + tailored recommendations included